ESAB Powercut 650 Bedienerhandbuch

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Powercut 650
F15-696-D 12 / 2007
Instruction Manual
Portable Plasma Cutting System
ESAB Console Item No. 0558003179, PC-650 208/230V 1 PH CONSOLE
ESAB Console Item No. 0558003515, PC-650 208/230V 1 PH CONSOLE (BL)
ESAB Console Item No. 0558005328, PC-650 460V CONSOLE
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - Powercut 650

Powercut 650F15-696-D 12 / 2007Instruction ManualPortable Plasma Cutting SystemESAB Console Item No. 0558003179, PC-650 208/230V 1 PH CONSOLEESAB

Seite 2 - USER RESPONSIBILITY

10Table 3.1. Recommended Sizes for Input Conductors and Line FusesRated Input Input & GND Fuse Size Conductor AmpsVolts Amp Phases

Seite 3 - TABLE OF CONTENTS

11Before making any connections to the power source output terminals, make sure that all primary input power to the power source is deenergized

Seite 4

123.5 SECONDARY CONNECTIONS REFER TO FIG. 3.31. The Powercut 650 is supplied from the factory with the complete PT-31XLPC torch and the work cable

Seite 5 - SECTION 1 SAFETY PRECAUTIONS

133.6 ASSEMBLING PT31XLPC CONSUMABLE PARTSThe PT-31XLPC Torch is supplied complete; ready to cut and needs no further assembly. If it be

Seite 6 - 8"3/*/(

14SECTION 3 INSTALLATION

Seite 7 - SECTION 2 INTRODUCTION

15Figure 4.1. Powercut 650 Controls4.0 POWERCUT 650 CONTROLS (FIGURE 4.1) A. Power Switch (located on rear panel). When placed in ON position, th

Seite 8

16H. Fault Light. Will glow amber under the following conditions and operations will come to a complete stop. Flow Fault: The fault light will be m

Seite 9

17 TOO FAST TOO SLOW CORRECT Fig. 4.2 - Eect of Cutting Speed4.1 CUTTING WITH THE PT-31XLPCAfter placing the primary (wall) switch to the ON posi

Seite 10 - SECTION 3 INSTALLATION

18WHEN THE ARC BREAKS THROUGH THE WORK, BRING THE TORCH TO AN UPRIGHT POSI-TION AND PROCEED TO CUT.TO START A PIERCE, TILT THE TORCH TO PREVENT MOLTEN

Seite 11

194.3 COMMON CUTTING PROBLEMSListed below are common cutting problems followed by the probable cause of each. If prob-lems are determined to be caus

Seite 12

This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when installed

Seite 13

20SECTION 4 OPERATION

Seite 14

21PISTON PLUGPISTONSPRINGFLOW SWITCHFigure 5-1. Disassembly / Assembly of Flow Switch5.0 INSPECTION AND CLEANINGFrequent inspection and cleaning of t

Seite 15 - SECTION 4 OPERATION

225.2 TROUBLESHOOTINGCheck the problem against the symptoms in the following troubleshooting guide. The remedy may be quite simple. If the cause ca

Seite 16

23Depress torch switch. After 2 seconds, is high frequency present?NoRepair/replace high frequencyunitRepair powersourceYes5.3 TROUBLESHOOTING GUIDE

Seite 17

24C. Air does not shut o Is air check switch OFF? Yes No Turn switch OFF Does arc start when nozzle contacts work without depressing

Seite 18

25D. White "Power" light not energized. Is main 230 volt switch ON? Yes No Turn on main disconnect Is plug in receptacle? Yes

Seite 19

26 Fault light will energize if input voltage goes below or above ±15% of units input rating. The light will not turn OFF even when correct voltage

Seite 20

27 PUSH RELEASEENERGIZE10 SECPostowOPEN2 SEC.NOTES:1. When the torch switch is pushed during postow period, the postow and preow times are can

Seite 21 - SECTION 5 MAINTENANCE

2810 SECENERGIZEPREFLOWPostow2 SEC. PUSH RELEASE PUSH RELEASE TORCH SWITCH OPEN CLOSE

Seite 22

295.5 REFITTING THE PT31XLPC TORCH1. For operator safety, the torch connections are located on the output terminal board behind the lower portion

Seite 23

SECTION TITLE ...

Seite 24

30NOTE:Schematics and Wiring Diagrams on 279.4mm x 431.8mm (11” x 17”) paper are included inside the back cover of this manual.SECTION 5 MAINTENANCE

Seite 25

31SECTION 6 REPLACEMENT PARTS6.1 GeneralAlways provide the serial number of the unit on which the parts will be used. The serial number is stamped o

Seite 26

32SECTION 6 REPLACEMENT PARTS

Seite 27

33SECTION 6 REPLACEMENT PARTS

Seite 28

34SECTION 6 REPLACEMENT PARTS

Seite 29

35SECTION 6 REPLACEMENT PARTS

Seite 30

Q1section 6 replacement parts

Seite 31 - SECTION 6 REPLACEMENT PARTS

37SECTION 6 REPLACEMENT PARTS

Seite 32

38SECTION 6 REPLACEMENT PARTS

Seite 33

39SECTION 6 REPLACEMENT PARTS

Seite 34

4TABLE OF CONTENTS

Seite 35

40SECTION 6 REPLACEMENT PARTS

Seite 36

41SECTION 6 REPLACEMENT PARTS

Seite 37

42SECTION 6 REPLACEMENT PARTS

Seite 38

431. The "A" revision of 4/2003 incorporated updates of the schematic diagrams and the replacement parts section. See dneco #'s

Seite 39

F15-696-D 12 / 2007 A. CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Ord

Seite 45

54&$5*0/ 4"'&5:13&$"65*0/4 4BGFUZ1SFDBVUJPOT6TFSTPG&4"#XFMEJOHBOEQMBTNBDVUUJOHFRVJQNFOUIBWFUIF

Seite 53

64&$5*0/ 4"'&5:13&$"65*0/48&-%*/("/%1-"4."$655*/($"/#&*/+63*06450:0634&-&apos

Seite 54

7 Manually cuts 5/8 inch and severs 3/4 inch - powerful cutting •performanceEconomical price - tremendous cutting value for the •moneyCompact porta

Seite 55

8Electrode 20862Swirl Bae20463Seat19679Plunger20324Heat Shield20282Nozzle20860PT-31XLPC Spare Parts Kit (P/N 0558003301) includes:Heat Shield (1) ...

Seite 56

93.0 GENERAL Proper installation can contribute materially to the satisfactory and trouble-free operation of the Powercut 650 cutting package. It i

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