ESAB ESP-50 Anleitung zur Fehlerbehebung

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5.1 GENERAL
If this equipment does not operate properly, stop work immediately and investigate
the cause of the malfunction. Maintenance work must be performed by an experi-
enced person, and electrical work by a trained electrician. Do not permit untrained
persons to inspect, clean, or repair this equipment. Use only recommended replace-
ment parts.
5.2 INSPECTION AND CLEANING
Frequent inspection and cleaning of the ESP-50 is recommended for safety and proper
operation. Some suggestions for inspecting and cleaning are as follows:
A. Check work cable for secured connection to workpiece.
B. Check safety earth ground at workpiece and at power source chassis.
C. Check heat shield on torch. It should be replaced if damaged.
D. Check the torch electrode and cutting nozzle for wear on a daily basis. Remove
spatter or replace if necessary.
E. Make sure cable and hoses are not damaged or kinked.
F. Make sure all plugs, ttings, and ground connections are tight.
G. With all input power disconnected, and wearing proper eye and face protection,
blow out the inside of the ESP-50 using low-pressure dry compressed air.
H. Occasionally, bleed all water from the lter beneath the air lter-regulator.
5.3 PT35 TORCH CONSUMABLE PARTS
To assemble the consumable parts, refer to Figure 4-1.
A. Thread electrode into torch body, hand tighten.
B. Insert insulator into torch as shown.
C. Place nozzle into the shield.
D. Thread assembly to the torch body and hand tighten. Always make sure the
shield is tight before cutting.
Be sure that the wall disconnect
switch or wall circuit breaker
is open before attempting any
inspection or work inside of the
ESP-50.
Water or oil occasionally accu-
mulates in compressed air lines.
Be sure to direct the rst blast of
air away from the equipment to
avoid damage to the ESP-50.
Make sure power switch on
ESP-50 is in OFF position before
working on the torch.
Always replace torch with the
proper torch manufactured by
ESAB since it alone contains ES-
AB's patented safety interlock.
Figure 5-1. Assembly of PT-35 Torch Front End Parts
WARNING
WARNING
WARNING
CAUTION
NOZZLE
ELECTRODE
INSULATOR
SHIELD
IMPORTANT!
MAKE SURE SHIELD IS TIGHT!
TORCH BODY
SECTION 5 MAINTENANCE
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Inhaltsverzeichnis

Seite 1 - SECTION 5 MAINTENANCE

2275.1 GENERALIf this equipment does not operate properly, stop work immediately and investigate the cause of the malfunction. Maintenance work mu

Seite 2

236Figure 7-1. ESP-50 Power Source, Front View Item Qty. Part Circuit No. Req. No. Description Symbol 1 1 137630611 KNOB 2 1 0

Seite 3 - SECTION 6 TROUBLESHOOTING

237Figure 7-2. ESP-50 Power Source, Rear View160, 161162158, 159151, 152153154, 155, 156, 164SECTION 7 REPLACEMENT PARTS Item Qty. Part Circui

Seite 4

238Figure 7-3. ESP-50 Power Source, Left Side View (208/230)243529, 3040212738234437363925, 263132, 33, 3446, 4743273525, 264145SECTION 7 REPLACEMEN

Seite 5

239 Item Qty. Part Circuit No. Req. No. Description Symbol 21 1 952150 BRIDGE 60ADC 100NS 600 V (includes PAD - 951192) D1 22 1 952

Seite 6

240Figure 7-4. ESP-50 Power Source, Left Side View (400CE/460)555356, 57, 5872515969547568677156, 57, 58616364, 65, 6677, 78606274737648SECTION 7 REP

Seite 7

241 Item Qty. Part Circuit No. Req. No. Description Symbol 51 1 952150 BRIDGE 60 ADC 100NS 600 V (includes PAD - 951192) D1 52 1 95

Seite 8

242Figure 7-5. ESP-50 Power Source, Right Side View (208/230)808887818694939670SECTION 7 REPLACEMENT PARTS

Seite 9

243 Item Qty. Part Circuit No. Req. No. Description Symbol 80 1 35940 CONTROL TRANSFORMER ASS'Y T2 81 2 17300008 RESISTOR 300

Seite 10 - SECTION 7 REPLACEMENT PARTS

244Figure 7-6. ESP-50 Power Source, Right Side View (400CE/460)117111110133125121123, 13512211682SECTION 7 REPLACEMENT PARTS

Seite 11

245 Item Qty. Part Circuit No. Req. No. Description Symbol 110 1 32914 CONTROL TRANSFORMER ASS'Y T2 111 1 17300008 RESISTOR 3

Seite 12

2285.4 IGBT Handling & ReplacementSince IGBT gates are insulated from any other conducting region, care should be taken to prevent static build

Seite 13

246 Item Qty. Part Circuit No. Req. No. Description Symbol 140 1 954673 LABEL CNC INTERFACE 141 1 952026 TERM BLOCK 7 POS 25 A TB4

Seite 14

247SECTION 7 REPLACEMENT PARTS

Seite 15

248NOTES

Seite 16

249REVISION HISTORYOriginal release of this manual: 02/2004. 1. 04/2004 Revision - added Pierce Height to cut data charts. 2. 01/2005 Revision - Se

Seite 17

ESAB ABSE--695 81 LAXÅSWEDENPhone +46 584 81 000Fax +46 584 123 08www.esab.comESAB subsidiaries and representative officesEuropeAUSTRIAESAB Ges.m.b.HV

Seite 18

2296.1 TROUBLESHOOTINGCheck the problem against the symptoms in the following troubleshooting guide. The remedy may be quite simple. If the cause

Seite 19

230D. The Power light is on, but nothing happens when the torch switch is de-pressed. Fault light does not activate.1. Check the following: a. Wi

Seite 20

2313. Over Current. The fault light will be on continuously. This indicates that the input current to the main transformer has exceeded preset limit

Seite 21

232H. Poor Cutting Performance.1. Check air supply regulator . It should be adjusted to 65 - 75 psig (4.5 - 5.2 bars).2. The air supplied to the to

Seite 22

2336.3 REFERENCE VOLTAGE CHECKSA. Control Board Assembly (PCB1) 1. LED’s LED-1 - Torch Switch LED-3 - Gas Solenoid Valve 2. Voltage T

Seite 23 - REVISION HISTORY

2346.4 SEQUENCE OF OPERATIONNOTES:1. When the start signal is turned "on" during postow period, the postow and preow times are cancele

Seite 24 - 0558005310 10 / 2007

235SECTION 7 REPLACEMENT PARTS7.1 GeneralAlways provide the serial number of the unit on which the parts will be used. The serial number is stamped

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