ESAB MultiPower 460 Pulse Bedienerhandbuch

F15-635-H 06 / 2008Instruction LiteratureESAB Item No. 0558001911 - DuraDrive 4-30DuraDrive 4-30Wire Feeder

10 1. Asegúrese de que el chasis de la fuente de poder esté conectado a tierra através del sistema de electricidad primario. 2. Conecte la pieza

115. ADVERTENCIA-- Este producto cuando se uti-liza para soldaduras o cortes, produce humos o gases, los cuales contienen químicos conocidos p

12SEGURIDADSIGNIFICADO DE LOS SIMBOLOS -- Según usted avanza en la lectura de este folleto: Los Símbolos Sig-nican ¡Atención! ¡Esté Alerta! Se trata

131.3 Safety - FrenchINCENDIES ET EXPLOSIONS -- La chaleur provenant des ammes ou de l'arc peut provoquer un incendie. Le laitier incandes

143. Les soudeurs doivent suivre les procédures suiv-antes pour minimiser l'exposition aux champs électriques et magnétiques : A. Achemine

151. Efforcez-vous de toujours confier les tâches d'installation, de dépannage et d'entretien à un personnel qualié. N'eectuez

16SÉCURITÉSIGNIFICATION DES SYMBOLESCe symbole, utilisé partout dans ce man-uel, signie "Attention" ! Soyez vigilant ! Votre sécurité est e

171.0 SAFETY REFERENCESBefore the DuraDrive 4-30 wire feeder is put into operation, the safety section at the front of this manual should be read com

18C. Modular MMI (Man/Machine Interface) Panel SystemIntroductionThe interchangeable control panels (MMI) are available in 4 dierent models depending

19NOTEPower sources with pulsing capability built into the power source (such as the MultiPower 460 Pulse) can utilize any of the MMI panels for pulse

This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when installed

20SECTION 1 DESCRIPTIOND. Front Panel Components1. Modular MMI panel 2. Power On/O Switch Controls the 42 vac power from the power source. 3. W

21FRONT VIEWOPTIONMODULEPANEL5 A CIRCUITBREAKERCONTROL CABLERECEPTACLEGASCONNECTIONSPOOL/REELSPINDLE POSTWELDING POWERINPUT BLOCKREAR VIEWFigure 1-1.

22B. Control Cable Assembly: For connection of the DuraDrive 4-30 to ESAB power sources with a 19-pin re ceptacle, the following control cable as-se

23b. Spot Weld Time - This knob sets the spot weld time from 0 to 10 seconds and is controlled by a current detect switch. The timer does not start

24SECTION 1 DESCRIPTION 5. Lifting Bracket - Hanging Bail (PN 0558003047): Mounts at the top of the wire feeder spool support. Enables you to mou

252.0 INSTALLATIONAfter checking to be sure you have all required components and accessories (see Section II), proceed as follows:A. HOSE AND ELECTR

26SECTION 2 INSTALLATIOND. INSTALLING FEED ROLL Lower Feed Rolls1. Release the tension lever on the pressure roll bogey and ip up to access the d

275. Thread wire to gun as follows:a. Round o the free end of the welding wire with a le.b. Release the tension lever to relieve pressure on the fe

28SECTION 2 INSTALLATION

29Make sure safety glasses with side shields are worn when handling or changing wire, or clip ping wire o at the spool or at the end of the gun-serio

TABLE OF CONTENTSSECTION SECTION PAGE1 DESCRIPTION ...

30SECTION 3 OPERATIONFigure 3-3Disable Gun TriggerSchedule Switch FeatureFigure 3-1 Speed Range 50 to 700 ipm(factory setting)Figure 3-2Speed Range 3

31SECTION 3 OPERATIONDo not allow metal-to-metal contact between the wire feeder chassis and a metal surface connected in any way to a welding ground

32SECTION 3 OPERATION

33SECTION 4 MAINTENANCE4.0 MAINTENANCEIf this equipment does not operate properly, stop work immediately and investigate the cause of the malfunctio

34SECTION 4 MAINTENANCE

35SECTION 5 TROUBLESHOOTINGTable 5-1 - DuraDrive 4-30 TROUBLE SHOOTING CHART5.0 TROUBLESHOOTINGRefer to the troubleshooting Chart Table 5-1.

36DuraDrive 4-30 Schematic DiagramD-0558002964-CSECTION 5 TROUBLESHOOTING

37DuraDrive 4-30 Wiring DiagramD-0558002965-BSECTION 5 TROUBLESHOOTING

38SECTION 5 TROUBLESHOOTING

39SECTION 6 REPLACEMENT PARTS6.0 SPARE AND REPAIR PARTSReplacement Parts are illustrated on the following pages. When ordering replacement parts,

4 TABLE OF CONTENTS

40SECTION 6 REPLACEMENT PARTS12218, 2424, 93899822, 69, 8086, 8779

41SECTION 6 REPLACEMENT PARTS25, 2871484, 8510, 1131, 329, 822612, 3018, 24612, 30138, 9

42SECTION 6 REPLACEMENT PARTS1675291049267119253, 66, 831051

43SECTION 6 REPLACEMENT PARTS10111173787, 10994147210395787499112231581210097191029691202176, 77, 90173334

44SECTION 6 REPLACEMENT PARTS95062613.3

45SECTION 6 REPLACEMENT PARTSItems marked with * are: Screw, .375-16 x 1.00" Lg., RH and Washer, .375" Flat

46SECTION 6 REPLACEMENT PARTS

47SECTION 6 REPLACEMENT PARTS

48sectIon 6 repLacement parts

49SECTION 6 REPLACEMENT PARTS1234567NOTE: For replacement of new module include Item 8.

5SAFETY PRECAUTIONS1.0 Safety Precautions1.1 Safety - EnglishWARNING: These Safety Precautions are for your protection. They summarize precaution-ar

Notes

1. Revision“A”edition(1/2002)ofthemanualcoversthefollowingchanges: Updated and corrected Optional Accessories listed on page 16.2. Revisi

F15-635-H 06 / 2008A. CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Order Entry P

6SAFETY PRECAUTIONS 1. Be sure the power source frame (chassis) is connected to the ground system of the input power. 2. Connect th

7SAFETY PRECAUTIONS5. WARNING: This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State

8SAFETY PRECAUTIONS5. AWS C5.5 - "Recommended Practices for Gas Tung-sten Arc Welding“6. AWS C5.6 - "Recommended Practices for Gas Metal A

91.2 Safety - SpanishADVERTENCIA: Estas Precauciones de Se-guridad son para su protección. Ellas hacen resumen de información proveniente de las