ESAB Welding System Part No. 677190 Bedienungsanleitung

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UEC-8
UNIONMELT
®
ELECTRONIC
WELDING CONTROL
Part No. 677190
Be sure this information reaches the operator.
You can get extra copies through your supplier.
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe
practices for electrical welding equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding,
Cutting and Gouging", Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT
attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully
understand these instructions, contact your supplier for further information. Be sure to read the Safety Precautions on page 2
before installing or operating this equipment.
Before applying electrical power, refer to Section IV for an important checklist on the proper interconnection of the UEC-8 Con-
trol.
FEATURES/BENEFITS
Solid State Control ... To assure economical weld-
ing, precise control of welding conditions and arc sta-
bility is maintained with UEC-8 solid state accuracy.
Compact Size ... For easy installation and capability
to fit into simple fixtures, OM-48 carriages, or the most
complex automated production lines.
Low Maintenance ... Two basic solid state plug-in
printed circuit boards simplify troubleshooting and
minimize maintenance time.
Operating Versatility ... The UEC-8 is adapted to a
wide range of Sub Arc operations.
Rugged Construction ... Minimize downtime and
maintenance costs, and provides for worry-free op-
eration.
Variable INCH/STRIKE Wire Feed Speed ... Smooth
starts can be obtained even under the most demand-
ing conditions with the UEC-8's front panel variable
INCH/STRIKE wire feed speed adjustment.
Positive Starts ... Result from the UEC-8 voltage/
current detection circuit. This circuit will only allow
transfers from INCH/STRIKE to Welding Wire Feed
speed after an "ARC" has been established. Most
competitive controls do not offer this feature.
Adjustable Anti-Stick ... This feature allows adjust-
Dimensions and weight of the UEC-8 are as follows:
Height ...................................................... (152 mm) 6-in.
Width ..................................................... (305 mm) 12-in.
Depth ...................................................... (209 mm) 8-1/3
Input requirements: 120 Volt 50/60 Hz. 1 phase power @
5 amps A.C.
SPECIFICATIONS
ment of the wire retract time to prevent the electrode
from sticking in the puddle after completion of a weld.
OM-48 Compatibility.... The UEC-8 has a plug-in
connection for direct interface with the J Governor/
OM-48 Carriage.
UEC-8 and EH-10 or EH-11 Motor .... With large 2-
in. diameter feed rolls offers the reserve power
needed to assure consistent wire feeding under the
most demanding conditions.
Optional Digital Meters .... Provide excellent means
of observing and controlling welding voltage, wire feed
speed - I.P.M., and amperage.
INSTRUCTIONS for
F-12-747-F
March, 1995
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Inhaltsverzeichnis

Seite 1 - INSTRUCTIONS for

UEC-8UNIONMELT® ELECTRONICWELDING CONTROLPart No. 677190Be sure this information reaches the operator.You can get extra copies through your supplier.T

Seite 2 - SAFETY PRECAUTIONS

F. SYMPTOM: No control over motor speed at wirefeed potentiometer.1. Check wire speed potentiometer with ohmmeter.Resistance should range from 0 throu

Seite 3

Fig. 3 - UEC-8 Control (Inside View)SENSITIVITY POTENTIOMETER - 92W64KNOB - 994305VII. REPLACEMENT PART DATA1. All replacement parts are keyed on the

Seite 4 - II. DESCRIPTION

Fig. 5 - Reversible Governor PC Board, P/N 675332Fig. 6 - Logic P.C. Board, P/N 997115 (Earlier Units - obso-lete)Logic P.C. Board, P/N 675330 (Later

Seite 5 - III. INSTALLATION

Fig. 7 - Schematic Diagram, UEC-8 Control

Seite 6

Fig. 8 - Wiring Diagram, UEC-8 Control

Seite 8

F-12-747-F 3/95 1M Printed in U.S.A.IF YOU DO NOT KNOW WHOM TO CALLTelephone: (800) ESAB-123 Fax: (843) 664-4462Hours: 7:30 AM to 5:00 PM ESTorvisit u

Seite 9 - V. OPERATION

2WARNING: These Safety Precautions are foryour protection. They summarize precaution-ary information from the references listed inAdditional Safety In

Seite 10

3FUMES AND GASES -- Fumes andgases, can cause discomfort or harm,particularly in confined spaces. Donot breathe fumes and gases. Shield-ing gases can

Seite 11 - VII. REPLACEMENT PART DATA

4I. INTRODUCTION1. The UEC-8 electronic welding control P/N 677190 isdesigned for a wide range of Subarc† welding appli-cations, and can be used with

Seite 12 - SEL. SW

5III. INSTALLATIONA. EQUIPMENT REQUIRED1. A 25-ft., 12-conductor cable with 14-pin (@ UEC-8)extension cables with 19-pin (@ power source)amphenols at

Seite 13

6Fig. 1 - Interconnection DiagramUEC-8 CONTROLP10VIOREDBLUP11BLUVIOYELP6P7P8P9DC AMMETERW/TRMPOTDC VOLTMETER4 COND. GOV CABLE2 FT. - 997965'J&apo

Seite 14

7IV. IMPORTANT CHECKLISTTo confirm that the various components (control, head,carriage, and power supply) have been properly inter-connected, it is im

Seite 15

b. Reverse meter leads and reading should be 50 ohmsor less. To test for ammeter harnessing, place meteracross terminals TB1-7 and TB1-8, reading sho

Seite 16 - Hours: 7:30 AM to 5:00 PM EST

4. Place Weld Start-Stop switch in "Start" position. Powersupply contactor is automatically energized and weldcommences.5. With start of wel

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